Print illustrated guide

Routing stair stringers using the multi-routing template

Routing stair stringers
For craftspeople aiming to produce individual stairs, a template and a router can be used to rout the stairs into the stair stringers. This guide shows how to rout stair stringers and how to calculate their diameter correctly. This enables users to produce an even result when routing and to produce stair stringers as needed.

    Description

    Carpenters frequently need to produce individual stairs and correspondingly must produce routing templates for the stair stringers – templates that can be complex to manufacture.

    This guide presents a solution which allows maximum flexibility when routing and can be easily adjusted to meet the required dimensions.

    Tools/accessories

    The following tools and accessories are recommended for use in this application example:

    Alternative tools

    The following tools and accessories are recommended as an alternative:

    Preparation/set-up

    • The example describes how to rout stair stringers with mortised steps and no risers using the MFS multi-routing template.

      +
      Routing stair stringers
    • The stair stringer should be securely positioned and secured – the FESTOOL vacuum clamping system is the perfect solution to this problem. This makes it possible to clamp workpieces without damaging them and, most importantly, to move the MFS on the stringer without any clamps getting in the way.

      +
      Clamping the stair stringer

    Procedure

    • First, mark the stair stringer depending on the inclination and depth of the step. 

      +
      Mark the stair stringer
    • Next, adjust the MFS. The template must be adjusted so that its length and width are greater than those of the step cross-section used by the difference between the copying ring diameter and cutter diameter.

      +
      Adjusting MFS
    • For example: 

      Step depth = 264 mm 
      Step thickness = 42 mm
      Copying ring diameter = 24 mm 
      Cutter diameter = 12 mm

      MFS setting: 

      Depth: 264 mm + (24mm-12mm) = 276 mm  
      Thickness: 42 mm + (24mm-12mm) = 54 mm

      +
      Example setting
    • The supplied back squares can be fitted to straight stair stringers. These allow the template to be moved to the next routing position. The template is always secured using two clamps. 

      +
      Fitting back square
    • After fitting the cutter, set the required routing depth, insert the copying ring and place the router on the template. 

      When the machine is switched on, move it into the wood and perform the routing – this can be done in multiple steps if necessary. 

      When beginning with the left-hand stair stringer, the template must be positioned so that it is mirrored for the right-hand stair stringer. The back square must also be repositioned.

      +
      Setting the routing depth
    • After routing, the steps can be fitted for testing.

      +
      Fitting step to sample
    • Tip: The cutter diameter should be chosen so that it corresponds to the subsequent corner radius of the step.
      For example: Corner radius = R 6 mm
      Groove cutter used = D 12 mm

      +
      Selecting cutter diameter
    • Tip: By using a pair of extension profiles to extend the MFS, it can be set up in such a way that the step and riser can be routed in one clamping operation.

      +
      Routing the step and riser in one clamping operation
    • For mortised steps in particular, which may also have a vertical riser, creating a template can be an arduous process.

      The MFS multi-routing template makes it easy to rout stair stringers with any stair router or router.
      The benefits for users are most obvious when using the entire FESTOOL system.

      +
      Easier routing with the MFS multi-routing template
    1. Our illustrated guides and work results are documented working steps that we have performed in practice. They are individual examples and do not guarantee or promise that users will obtain the same results. The results will depend on the user's experience and skill, as well as the material being used. Illustrated guides do not replace any Festool operating manuals and/or safety instructions. Liability for ensuring that the information, instructions and applications are free from content defects and defects of title, in particular with regard to the absence of defects, correctness, freedom from third party intellectual property rights and copyrights, completeness and fitness for purpose, is excluded. Claims for damages made by the user, regardless of their legal basis, are excluded. These liability exclusions are not applicable if the damage was intentional or caused by gross negligence, or in cases of statutory liability.

      We cannot accept liability for damage resulting from defects.